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Bill alot of times the wires in the door go bad.
Not "in" the door..but yanno the black rubber boot that goes from the door to the body of the car..that you can see if you look in the door jam. Alot of time the wires in there break apart. What prolly happened was the new switch didnt fix it, but unplugging/moving the harness opening/closing the door brushed the wires back together..
If thats the case the wire doesnt hafta be fully broken..just internally, and you usually end up finding the break with a test light. ;x
We'll see if thats what it was.
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